Make sure you are in a well ventilated space, have an air purifier if sharing the space and you are wearing proper safety equipment. Something to protect your eyes and your lungs. Do it every time. The last thing you want is for your art to cause you harm. Protect yourself!
My favourite mask to use for everything I do with pyrography is RZ Mask. The M2 model is my favourite because it fits with my top pun or pony tail but they have so many to choose from and in so many different colors... They all have activated carbon filters which are replaceable and the mesh mask shell and valves are washable and reusable. They are comfortable, breathable and are 99% efficient against particulates down to 0.1 microns in size.
Choose the right sandpaper
The type of sandpaper you use will depend on how rough the surface of the wood slice is. Start with a coarse grit sandpaper (60-80 grit) and gradually move to a finer grit (120-150 grit) for a smoother finish.
I love THIS bundle from amazon. It comes with a variety if you want to try it out on the wood you have. Some woods need more TLC and others come already very smooth.
Understanding Grit:
In the US grit is determined based on a scale. When shopping for sandpaper, you’ll see numbers such as 80-grit, 100-grit, or 200-grit. Keep in mind:
The higher the number, the smaller the grains and the finer the sandpaper grit.
The lower numbers indicate larger grains and overall coarser sandpaper
Generally you want to start out with a lower grit (coarser sandpaper). This helps to get rid of any larger scuffs, scratch marks, bumps and/or irregularities. Then you will want to increase the grit and finish off with a finer, more gentle sandpaper to get that ultra smooth finish.
Always sand with the grain of the wood, not against
Sand your pieces before you do any wood burning to ensure clean and crisp lines. A smooth surface will be much easier to burn on, and will create a better result.
Begin sanding the wood slice using the coarse grit sandpaper. Work in the direction of the grain and use a back-and-forth motion. Sand any rough spots until they are smooth.